Interior Products Review: Bamboo Flooring

  • By Sharon O'Malley
  • Source: BUILDING PRODUCTS Magazine
  • Publication date: 2004-05-01

Buyers of New Urban Builders' $210,000 to $425,000 homes in Chico, Calif., like the standard-issue bamboo floors the production builder installs in the dining room and foyer so much that they've made the imported hardwood the most common upgrade for the rest of the house.

The polyurethane-coated, natural blond wood, says lead designer John Anderson, “cleans up with Windex and looks great. The buyers like the look and the durability of it.”

Although U.S. importers of bamboo flooring estimate that the product accounts for less than 2 percent of the market for hardwood floors, it's catching on.

“It's beautiful,” confirms Tony Cecil, owner of Urban Spaces of Asheville, N.C., who installed bamboo in a Georgia custom home and is using it to convert a building of Asheville apartments to upscale condos. “It wears well, it's got a great finish on it, it's strong, and it's slightly unusual—but not radically so, so it still has the feel of a conventional hardwood floor. It's slightly different, so it's cutting edge.”

Bamboo floors are up to 25 percent harder than a typical red oak floor. And the fact that bamboo, a sturdy, fast-growing grass from China, sprouts back from the same root system within about five years "comes under the heading of 'nice,'" says Anderson, who describes himself as a “green” builder.

Bamboo flooring is so progressive that although it has been sold in the United States for at least 15 years, Mannington Mills is the first mainstream flooring maker to offer it.

“We're constantly on the lookout for things that are new and unique, yet still compelling to a large majority of consumers,” says John Himes, director of Mannington's hardwood business unit. “Twenty years ago, it was enough for a new home just to have hardwood. Now, folks are saying, ‘Yes, I want hardwood in my house, but I want something that can distinguish it from the other 30, 50, or 100 homes in this neighborhood that also have hardwood.'”

GOT THE LOOK

Bamboo has two looks: a uniform, horizontal plank that reveals the bamboo nodes, called a flat press, and a vertical, narrow pattern of lines about 3/16-inch apart, called a side press.

Manufacturers say the two looks are equally popular with consumers, who also divide almost down the middle on bamboo's two natural colors: blond and “caramelized” or “carbonized”—a dark amber color created by steaming the bamboo under high pressure. A few manufacturers, including Campbell Smith Enterprises, stain the planks in various colors.

Builders can choose planks designed, like hardwoods, for nailing or gluing to a subfloor, or a tongue-and-groove floating floor that, like some laminates, requires glue only between planks.

Manufacturers warn that builders who buy bamboo directly from one of China's 400-plus suppliers or through unproven intermediaries are likely to open packages of planks that do not match. Most U.S.-based distributors, they say, order from a single factory to ensure uniformity of color, finish, and pattern.

“If you deal with multiple factories, the supply might be good today and different tomorrow,” says Himes.

Bamboo flooring, which is most popular on the East and West Coasts, sells for $2 to $8 per container, a price difference that manufacturers say reveals the range of quality in the category. “There are a lot of have-container-will-travel companies out there,” notes Ann Knight, an owner of Teragren, which got into the market in 1994.

Tom Cody, general manager of the Moso Group, says builders can expect to pay as much for floor-worthy bamboo planks as they do for high-quality oak flooring.

Soon, predicts Bill Smith, president of Campbell Smith Enterprises, which makes Bali-brand flooring, bamboo will become more of a mainstream choice for home builders, as more hardwood manufacturers add it to their lines and as more consumers demand environmentally friendly building products.

Campbell Smith, which this year unveiled bamboo flooring in a distressed, hand-scraped pattern, offers planks stained with up to three colors and is experimenting with coconut and rubberwood for floors, Smith says. “It's really becoming an important product,” he says of bamboo. “I think we'll continue to see a lot of different natural products.”

CORK CONSCIOUS

Cork flooring, another renewable product that also is making inroads in the United States, is made from the bark of the cork oak grown in Spain and Portugal.

A favorite in trendy West Coast kitchens and in urban Eastern U.S. markets, polyurethane-coated cork floors are cushiony enough to ease the strain of standing at the sink or cooktop for prolonged periods, manufacturers say.

Homeowners also request the flooring for their bathrooms because it maintains an even temperature and never feels cold. And it bounces back to at least 90 percent of its original shape if it's dented.

A hot seller in the late 1920s, cork made a comeback in the 1960s and again in the mid-1990s. Margaret Buchholz, marketing and design director for manufacturer Expanko, says the cushiony parquet tiles and planks are here to stay.

“There's a much stronger interest now than ever in environmentally sound products,” says Buchholz of the renewable material.

And installation is familiar. Like hardwood, cork comes in planks or tiles that can be adhered to the subfloor, or in floating tongue-and-groove systems that need adhesive only on the edges. Floating cork floors, unlike tiles, can go in basements.

But Matt Freng, owner of Infinity Cork Products, says new, glueless floating planks that snap together are outselling tiles because they're easy to install and have a pre-attached underlayment.

Factory-finished planks are heavily coated with polyurethane, but most manufacturers either require or recommend that installers brush on up to four additional coats to seal the seams after they install the floor.

Most planks come in shades of brown— just like cork bulletin boards or wine stoppers —but some manufacturers, including American Cork Products and Duro-Design, offer stains ranging from off-white to earthy reds and greens. But all manufacturers offer their tiles and planks in multiple patterns so you can style a floor with a unique look.

Like bamboo, says Tom Banner, president of American Cork Products, cork will become increasingly popular as Americans become more interested in building earthfriendly homes. “The market is getting to be very pro-green products,” he says.

Duro-Design

Duro-Design. For extra durability, the manufacturer finishes its cork flooring with a proprietary water-based polyurethane called MP765. The company, which produces flooring in 34 colors and six natural hues, also will stain the cork in virtually any color and will cut the tiles for custom designs and patterns. 888-528-8518. www.durodesign.com..

Infinity Cork Products

Infinity Cork Products. The three-ply floating cork planks come with a pre-attached cork underlayment and are installed without glue. The planks, which come in 28 patterns and colors, can be installed on and below grades where traditional cork tiles are not recommended. Still, tiles, which are glued directly to the subflooring, remain the most popular choice for the company, which offers them in 18 patterns and colors. 800-787-4808. www.infinitycork.com..

AmCork

AmCork. About 60 percent of AmCork's pre-finished tiles and floating floor planks are installed in residential kitchens and bathrooms. Floating floor planks consist of a wearlayer and cork surface layer, a tongue-and-groove interlocking layer, and a soft layer of cork underlayment. The planks, which come in 20 patterns and colors, are glued to each other, not to the subfloor. 888-955-2675. www.amcork.com..

Moso

Moso. The bamboo flooring line includes 3- and 6-foot-long strips, 6-foot planks, single-face square-edge, 7-foot engineered flooring that can be floated, and 4-inch-by-8-inch sheets of veneer. The UV-cured product comes in blond or caramel colors, unfinished or pre-finished with five coats of a polyurethane acrylic formulation and a scratch-resistant top coat. The flooring is available in flat or side-pressed designs. 800-617-2324. www.moso.com..

WE Cork

WE Cork. The latest offering is a glueless floating floor, a system of cork panels that can be installed almost anywhere, the firm says. Floating floor panels come in dimensions of 11 7/8 inches by 35 9/16 inches by 7/16 inch and in six colors, including white. Tiles are 12 inches by 12 inches by 3/16 inch and come in six patterns. Shown is a checkerboard pattern using light and medium varnish matte tiles. 800-666-2675. www.wecork.com..

Campbell Smith Enterprises

Campbell Smith Enterprises. Bali Bamboo features finished floor planks that are separated into close tone categories before processing for less random variation from plank to plank. The flooring comes in horizontal and vertical grain variations. Finishes include caramel-colored carbonized and natural blond hues, along with various stains and a distressed, hand-scraped plank. Unfinished planks also are available. 800-788-1242. www.campbellsmithenterprises.com..

Bamtex

Bamtex. Manufactured from timber bamboo that grows in controlled forests in China, Bamtex flooring comes in natural, carbonated (a caramel color), or unfinished planks ranging in thickness from 3/8 inch to 5/8 inch. The flooring, the manufacturer says, is harder than red oak and as hard as maple. 888-964-6832. www.bamtex.com..

Teragren

Teragren. The TimberGrass brand of bamboo flooring is a wide plank that can be nailed, stapled, glued, or floated. Another option is a self-locking system called TeraClick that doesn't require glue or fasteners. Both products feature a scratch-resistant polyurethane coating. The manufacturer's newest flooring is made with formaldehyde-free glue. 800-929-6333. www.teragren.com..

Expanko Cork

Expanko Cork. The company offers light, medium, and dark cork tiles and planks—or any combination—but does not stain its product, saying the material does not absorb liquid easily. The flooring is sold unfinished or pre-finished with three coats of water-based polyurethane. Tongue-and-groove systems are installed with glue. 800-345-6202. www.expanko.com..

Mannington

Mannington. The hardwood floor company's first line of bamboo flooring features horizontal- and vertical-style construction in natural and caramel colors. Planks are 9/16 inch thick and 35/8 inches wide, with a micro-bevel edge and satin finish. The bamboo is coated with DuPont Teflon surface protector and carries a 25-year warranty. 800-356-6787. www.mannington.com..

BHK

BHK. The Moderna Toledo cork flooring offers simple, fast glueless installation, the manufacturer says. The cork flooring has a finish layer of UV-cured acrylic, which makes it easy to maintain. It also provides significant acoustic insulation, says the firm. The product, which can be installed over most other flooring materials, has a five-year limited warranty. It comes in five shades. 800-633-4176. www.bhkmoderna.com..

Up the Wall

Smith & Fong. In addition to Plyboo bamboo flooring, the manufacturer makes unfinished tambour paneling from kiln-dried bamboo strips laminated to a thin cloth back. The strips have a fine, micro-beveled edge. They measure 3/16 inch by 48 inches by 96 inches and come in natural or amber colors. The company also makes plywood from bamboo for use in cabinets. 866-835-9859. www.plyboo.com..

Once just a floor covering, bamboo is climbing the walls.

Most manufacturers of bamboo flooring also offer bamboo veneers, panels, and plywood that builders can craft into cabinets, countertops, and wainscoting.

Replace Text"It's evolved," says Daniel Smith, an owner of Smith &Fong, makers of the Plyboo brand of bamboo products.

Smith notes that builders were fashioning bamboo floor planks into wall paneling, cabinetry facades, and even ceiling covers. So he and other manufacturers formulated easier-to-manipulate products for those applications.

Replace Text"It speaks to contemporary architecture and design," says Smith. "It embraces the glass and concrete and steel look. That design can be softened with a hardwood bamboo material."

Designer/builder Fu-Tung Cheng agrees. The look of bamboo cabinets and wall surrounds is "calm and modern, but not hard or cold," he says. "The product is a great way to keep that evenness and calmness, but at the same time be kind of warm."

Cheng Design

Cheng, of Cheng Design in San Francisco, crafts countertops from concrete for the ultra-high-end homes he builds and remodels. He surrounds them with blond bamboo cabinetry or floors—although rarely both. "Bamboo is a nice foil for the kind of work we do with concrete," he says.

And Cheng says he uses bamboo rather than any other hardwood, even though it's a bit more expensive than some of the more typical woods because bamboo's grain pattern is more even than its competitors.

Besides, he adds, "It's not something that everybody has right now."